OSHA's Ergonomics Fight Rejoined -- Occupational Health & Safety

See the latest on OSHA's recording keeping proposed rule. I guess everyone is either worried or excited that this is going to lead to a new ergonomics standard. See below from Occupational Health and Safety.

OSHA's Ergonomics Fight Rejoined -- Occupational Health & Safety

http://www.ergonomicpartners.com/

MHIA Forecasts 6.0-8.5% Growth in Material Handling Equipment New Orders in 2010

Material handling equipment orders contracted 37.4% in 2009 are are forecasted to grow 6.0-8.5% in 2010, according to the latest Material

Hey, some good news. Factories in our industry are definitely seeing an increase in requests for quote. Below MHIA has some positive forecasts.

Handling Equipment Manufacturing Forecast (MHEM) released by Material Handling Industry of America (MHIA).

“Industrial production activity is increasing even though factory operating rates (utilization) remain very low by historical comparison,” said Hal Vandiver, MHIA executive vice president of business development. “MHIA believes that demand created as the economy shifts from recession into recovery mode (filling supply chain pipelines, re-establishing inventories, and responding to pent up demand) is the principal impetus for improvement over the next few quarters in manufacturing, warehousing and distribution.”

In addition, material handling equipment shipments contracted 34.4% in 2009 and are forecasted to grow 1.0 to 2.0% in 2010. Domestic demand (shipments plus imports less exports) contracted 34.7% in 2009 and will grow 1.0 to 2.0% in 2010. Exports and imports will improve in 2010 at about the same rate.

The MHEM forecast of material handling equipment manufacturing is released each quarter by MHIA and looks 12 to 18 months forward to anticipate changes in the material handling and logistics marketplace.

MHIA Forecasts 6.0-8.5% Growth in Material Handling Equipment New Orders in 2010

www.ergonomicpartners.com

314-766-4578

Human Resource Executive Online - Story

The Obama administration is bringing back an ergonomics record-keeping rule issued by the Clinton administration, but rejected by former President George W. Bush. Experts, who say the proposed rule may pave the way for increased citations, advise HR leaders to proactively pay closer attention training and record-keeping issues.

By David Shadovitz

Ergonomics is back on the Occupational Safety and Health Administration's agenda, after what some might describe as an eight-year hiatus during the Bush administration.

On Jan. 29, OSHA proposed new rules that would require employers to track and report workplace-related musculoskeletal disorders. While the changes are ostensibly little more than additional record-keeping, experts warn the proposal could likely pave the way for further enforcement and rulemaking by the agency.

OSHA wants to restore a column to the OSHA 300 log that would record work-related musculoskeletal disorders, such as carpal-tunnel syndrome and rotator cuff syndrome. The rules are identical to those contained in an OSHA record-keeping regulation that was issued in 2001 by the Clinton administration, but was removed in 2003 during the Bush presidency before ever going into effect.

Critics argued at the time that the definition used to describe musculoskeletal disorders was far too broad to be useful and that the new column wouldn't contain the type of detailed information that would be needed to address the problem of musculoskeletal disorders.

Assistant Secretary of Labor for OSHA David Michaels says the column would "improve the accuracy and completeness of national work-related injury and illness data."

The agency emphasizes that the rules would not require employers to take any action other than to check the new column on the OSHA form should a work-related MSD case occur.

Experts, however, say this could be a first step in the direction of regulatory and enforcement actions.

"If I were an employer, I'd be concerned," says Jason C. Schwartz, a partner in the Washington office of Gibson, Dunn & Crutcher.

"It will increase the number of recordable incidents by broadening what might qualify as an MSD," he says. "So after collecting the data for a while, I wouldn't be surprised to see OSHA announce that there is a major MSD problem and decide to do something about it."

Schwartz says he also wouldn't be surprised to see employer groups fight the new rules in the courts, as they did the last time around.

Ashley Brightwell, a partner in the Atlanta office of Alston & Bird, agrees the rules could lead to "future actions by OSHA to regulate MSDs ... and increase the number of citations being issued against employers."

OSHA, she says, is very focused right now on record-keeping violations. "So a big fear," she says, "is that by highlighting MSDs in the workplace, you're opening the door to the number of general-duty citations."

Brightwell advises employers to closely review their OSHA 300 logs and be proactive in evaluating their workplaces and eliminating any current ergonomic hazards.

OSHA considers tracking musculoskeletal disorders an important policy objective, says Mark Wilson, a principal with Applied Economic Strategies LLC in Washington. But the proposed reporting requirement includes "nothing about the nature of the disorder, what caused it or how to go about abating it."

Wilson agrees employers should be troubled by the change, since it has the potential to initiate enforcement under the general-duty clause of the Occupational Safety and Health Act.

Most experts predict the rules are likely to be adopted. But whatever the outcome, they say, employers should expect the agency to pay much closer attention to record-keeping in the months ahead.

"If I were an employer, I would make sure my folks are well trained and that my reporting systems are in good shape," advises Schwartz. "I also wouldn't assume that every MSD needs to be reported even if the rules do go into effect. Employers need to make sure the [incidents] are work related."

OSHA will be seeking comments on the proposed rules until March 15.

February 25, 2010

Human Resource Executive Online - Story

Custom Lifting Device Rigid Tube Manipulator

This custom lifting manipulator utilizes a rigid tube with a Gorbel G-Force zero gravity intelligent lifting device. This is a very simple end effector but any type of tooling could be supplied. Grip and pitch, ID or OD grip, other types of mechanical tooling, vacuum tooling, c-frame tooling and magnet tools can be supplied to pick up your particular product.

www.ergonomicpartners.com

314-766-4578

Retrofit Kit For Height Adjustment

Do you have an application where you need to take an existing table, platform, machine or anything with 4 legs and make it height adjustable? The Dyan-Lift height adjustment retrofit system is very economical and can be provided as manual or electric. It can be installed in 1-2 hours with very basic tools. The system is fully charged and ready to use out of the box.

Ergonomic Partners: Lift Tables

Portable Gantry Crane, Adjustable Gantry Crane, Steel, Aluminum Missouri

Gantry cranes can be big industrial models that run on ASCE rail and structural steel runways, but most models are used in a shop atmosphere where the portability of the units is a big plus.

Ergonomic Partners provides Gorbel brand which has the gantry crane for your application. Gantry cranes are perfect for applications where you need a portable and economical way to lift materials anywhere in your facility. Gantry cranes are provided with durable polyurethane casters to allow ease of movement around your facility.

An overhead gantry crane provides a cost-effective lifting solution for areas of infrequent lifts than a more permanent jib crane or overhead bridge crane. These cranes provide a heavy duty end frame design with square tubing uprights, knee braces and channel base which provide a very stable base.

Safety for your gantry crane is insured with the bolted connection between the beam and upright. These cranes are pre-engineered for use with manual hoists or electric hoists. These cranes are have a factor of 15% of crane capacity for the hoist and trolley weight, with an additional 25% of the capacity allowed for impact. You can use your gantry crane at its full capacity and not worry about overloading the crane.

Gorbel Fixed height gantry cranes and adjustable gantry crane are available in capacities up to 5 ton and spans up to 30’.

Portable Gantry Crane Applications:

• Lifting materials anywhere in a facility where an overhead crane is needed
• Localized handling utilizing the safety of a gantry crane
• Over machines for maintenance and pulling product using a safer crane alternative in lieu of a forklift
• Anywhere overhead lifting equipment is needed on an infrequent basis

Why Choose Gorbel Gantry Cranes:

• Industry's Best Warranty - 5 Years on Gorbel Gantry Cranes
• "If it's late, we pay the freight"
• 5 Day Quick Ship, 2 or 3 Day Quick Ship (premium service)
• Multiple shipping points - plants in NY and AL
• Local Representation – Ergonomic Partners, Inc. is a distributor for your Gorbel products
• Ease of movement - durable polyurethane casters provide low rolling resistance for easy movement
• Safety - bolted beam to upright connection to ensure that beam doesn't dislodge
• Ease of installation

Portable Gantry Crane, Adjustable Gantry Crane, Steel, Aluminum Missouri

Articulating Jib Cranes, Gorbel Jib Crane, Portable, I Beam, and Wall Mount Crane

Jib cranes are one of the most flexible yet inexpensive pieces of overhead material handling equipment. They can be supplied for capacities as low as 50# and believe it or not up to 25 tons. Most shops will have at least one or two jib cranes usually 1 or two ton capacity. The range of models is quite impressive from floor mount, wall bracket, full cantilevered, mast type, articulating, or portable base and most of these can be manually or electrically driven rotation. Any jib crane over 3 ton capacity should typically be motor driven but depending on duty cycle and expectations of your shop workers there are many 3 and 5 ton manual jibs in the field working quite nicely. Add a hand chain hoist, electric chain hoist or wire rope hoist and you have a very effective piece of material handling equipment. For more information call Ergonomic Partners at 314-766-4578 or email us at sales@ergonomicpartners for assistance with your application.

Articulating Jib Cranes, Gorbel Jib Crane, Portable, I Beam, and Wall Mount Crane

Pendant Push Button Station SBP2 SBP Electromotive Magnetek

Did you know you can buy Electromotive SBP2 pushbutton station online? We make it easy to select a 2, 4, 6, 8, 10 or 12 button station with different configurations, and different prewired pendant lengths. We carry many in-stock for quick shipment. These pendants can be held in one hand for ease of use. They are the most ergonomic pendant on the market. Either order online or give us a call at 314-766-4578.

Ergonomic Partners: Pushbutton Stations

Anti-Fatigue Matting Anti Fatigue Mats Interlocking Floor Mats by Wearwell Missouri

Did you know you can go online and purchase anti-fatigue mats? With Ergonomic Partners new configurator you can customize and buy your mats online through our new eCommerce website. All of our mats are ready for quick delivery. Free shipping on most mats.

Anti-Fatigue Matting Anti Fatigue Mats Interlocking Floor Mats by Wearwell Missouri

Ergonomic Snow Shovel Protects User's Back

With all the snow the country has been getting this is a big relief for some of you. Check out the ergonomic snow shovel!

Ergonomic Snow Shovel Protects User's Back|abc27 News

For more information on Ergonomic Lifting in an industrial setting check us out at www.ergonomicpartners.com

Custom Lift Assist Equipment Helps Productivity and Protects against Operator Injuries

Ergonomic Partners was recently approached to design and provide custom lift assist equipment for a global safety equipment manufacturer. After several near misses on major injuries due to dropped and mishandled parts the customer was looking for a new way to handle their parts. In addition the operators were risking shoulder and back injuries due to awkwardly having to place the heavy discs into the lathes. The operators were manhandling the parts from a cart in the horizontal position like a pancake and setting on edge to then roll the part into the lathe. This was a risky move as the operator had to balance the part on edge and adjust the chuck, then muscle the part into place.

After an onsite review and consultation with the operators Ergonomic Partners provided a custom lifting device to assist operators loading and unloading the discs of lead up weighting to 100 pounds. The operators can now grip the part from the cart in a horizontal position and pitch the part 90 degrees. The tool is suspended from a balancer so the operator can float the part into the chuck for the final positioning. The operators can now do their job with greater efficiency while not worrying about injury.

Video of the tool can be seen at http://www.youtube.com/watch?v=4Q-d_931hXI .

For more information contact Ergonomic Partners at 314-766-4578 or email at sales@ergonomic partners.com

Custom Lift Assist for Large Pump Inspection

Many companies need to inspect their parts for quality but how about a 1200# pump. Well Ergonomic Partners was asked to design and build a custom lifting device to rotate the customer's parts in all axes so they could check the parts for manufacturing defects and further assemble parts on the pump. In addition the customer wanted to have optimum control of the pump.

Ergonomic Partners design integrated a 90 degree tilt function as well as continuous 360 degree rotation so the part could be inspected in all axes. To accomplish the control the customer wanted, Magnetek Flux Vector VG+ variable frequency control was supplied which provided the customer with 1000:1 control ratio. The part can be moved so slow it is barely noticeable to the eye. This type of control is widely used on the most severe and precise hoisting applications in aerospace, steel fabrication, nuclear facilities, clam shell and bucket cranes. The unit is controlled with a Magnetek 3 speed SPB2 pushbutton station.

A full video of the custom lifting device can be seen at http://www.ergonomicpartners.com/video/Pump-Inspection-Inverter.wmv

Gorbel G-Jib

Be one of the first to check out the new G-Jib. Link below will take you to a video to check it out. We can do an on-site demo if this looks of interest.

https://www.gorbel.com/About/Blog

sales@ergonomicpartners.com or give us a call at 314-766-4578.

Saints Win Super Bowl, says Madden NFL

I couldn't resist passing on this article. Madden computer simulation has picked 5 of the last 6 Super Bowls right. The games only miss was the Giants/New England game. Who could have picked that one? See the link below for the whole story. Get your money down on the Saints.

Hope you all have a great time celebrating one of our countries national holidays!

http://videogames.yahoo.com/events/plugged-in/saints-win-super-bowl-says-madden-nfl/1387788

Overhead Bridge Crane for Machining Center

Ergonomic Partners recently provided this single girder top running bridge crane with freestanding structural steel for a Missouri manufacturing facility. This system was provided complete with turnkey installation. Note the columns are freestanding with no A-frames or bracing. The customer had very tight clearances due to existing machining centers but we squeezed it in!

We sell and service all major brands including CM, R&M, Yale, Harrington, JD Neuhaus, Gorbel, and Cleveland Tramrail. Whether it is a new building or an existing building we can help to come up with a solution for your lifting needs. All of our structural steel is designed and sealed by a Professional Engineer.

You can call us at 314-766-4578 or drop us a note at sales@ergonomicpartners.com. To see more applications visit us at www.ergonomicpartners.com

Workplace Injuries are Down

U.S. companies reported 3.7 million work-related injuries and illnesses in 2008, the lowest in five years, according to the Bureau of Labor Statistics. That’s 7.7% lower than in 2007.

And the number of injuries severe enough to require time off work was 1.1 million, also a five-year low and down 7% from 2007, BLS said. However, the median number of days away from work, which indicates the severity of the injury, was 8 days, compared to 7 days in each of the previous 4 years.

Other findings:

• The number of injuries dropped in construction and retail industries.
• Ergonomic problems dropped to 33 cases per 10,000 full-time workers compared to 35 in 2007.
• Workers between the ages of 55 and 64 had 3% more injuries than all age groups and those over 65 had 13% more.
• The most common injuries in 2008 were sprains and strains, 39% of all work-related injuries. In 2 out of 5 of these cases, the back was injured.

The rate of injuries was higher among government workers: 6.3% - that’s 7% for local government workers and 4.7% for state employees - compared to 3.9% in private industry.

Gorbel G-Jib is Introduced!

Check out the link for the new Gorbel G-Jib below. It is a nice compliment to their zero-gravity lifting line. If you don't need the articulation of the Easy Arm this is a more economical way to still get many of the great features of the Gorbel G-Force.

https://www.gorbel.com/Products/Intelligentliftdevices/GJib.aspx

It can go up to 660#, and 16' span where the Easy Arm goes to 330# and 14' span.

We can integrate all the same type of tooling as we have done in the past with the Easy Arm, but do it even more economically than the Easy Arm. Some customers need the Easy Arm Features but this is a nice compliment which fits between the Easy Arm and a standard jib with a chain hoist.

Contact us if you would like to see the G-Force in your plant. We can do an on-site demo.

Drop us a line at sales@ergonomicpartners.com or call us at 314-766-4578

Electric Chain Hoists in Stock

Do you need an electric chain hoist right away? We can help with our full line of stocked hoists. We carry CM, Yale, Demag, JD Neuhaus, Coffing, Budgit in stock for immediate delivery. With an order in the morning most hoists are shipped the same day.

We also carry a full line of come alongs (lever tools), trolleys, beam clamps and hand chain hoists for immediate shipment.

All of the hoists include free freight to any of the lower 48 states.

If you would like to use a PO instead give us a call at 314-766-4578 and we can help you with the specifications.

Click on http://www.ergonomicpartners.com/Hoists.aspx to get started with online shopping.

Vacuum Box Handling for Stacking Overhead

Do you have an application that requires your operatorsto stack boxes at a level higher than an operator can reach? First it might be wise to look at putting in recessed lift tables as you can see this is quite a stretch to set the boxes. The long handle also can be cumbersome but if you are experiencing worker injuries or flat out can't reach the top of the stack, this might be the solution for your operators.

Give us a call at 314-766-4578 or drop an email to sales@ergonomicpartners.com for more information.

Check out the video below

Gorbel Workstation Crane System with Multiple Bridges

Did you know that you can have Gorbel systems with 2 or more bridges and not have to mess with festooning. In the past on systems with more than two systems some customers have utilized c-track to run additional festoon conductors. Well, you can utilize hard bar electrification. Pick your brand, Electromotive, Insul-8, Duct-O-Bar or whatever you use in your plant. Note that four bars are utilized on the system. This is required by NEC but even more important as Gorbel wheels are not metal and thus do not ground the system.

Need some more information? Drop us a note at sales@ergonomicpartners.com or give us a call at 314-766-4578.

Height Adjustable Workbench Made Easy With Dyna-Lift!

Do you have existing tables that your workers are having to bend over to do their job. Do you have different size workers who use the same tables making one height a problem. Well the fix is easy and it is very inexpensive.

Dyna-Lift retrofit height adjustment kits make it easy and quick with their field installable pre-charged kits which can be installed in under and hour.

-The adjustment ranges are 6", 8", 10" 12", 14" and 16" stroke.

-Lifting capabilities up to 1000# with the Base Dyna-Lift and 1500# with the Heavy Duty Dyna-Lift

-Up to 20,000# with the Super Dyna-Lift

-Manual or Electric operation available

-Single acting cylinders, with powered in the up direction and gravity in the down direction requiring approximately 20# of weight per cylinder to retract properly.

-External leg assembly fits many different brands and sizes of extruded aluminum via a special T-Slot. This is an easy add-on in the field or OEM design.

-Internal leg assembly typically fits inside most 3"x3" or 2"x2" extruded aluminum profiles. Cylinder fits inside so there are no outside parts.

Prices start as low as $460 including freight to anywhere in the lower 48 states.

Drop us a note at sales@ergonomicpartners.com for more information.

Merry Christmas!

All of us hope you have a Blessed Christmas and Happy New Year.

CM Lodestar Early Advertisement

Check out the link below. This is the first CM Lodestar print advertisement which ran in the Mid 1950's. There are still CM Lodestar hoists in the field that are well over 50 years old. Let us know how old your CM hoist is and we will feature it here in our blog. Thanks to our Blog Friend Tom for this cool piece of material handling history

/first%20cm%20print%20advertisement.pdf

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ProMat Reminder

ProMat is returning to Chicago March 21-24 in 2011. This is the premier material handling show in North America.

For information on exhibiting or attending contact:
The Material Handling Industry of America
8720 Red Oak Blvd., Suite 201
Charlotte, NC 28217-3992
704-676-1190 • 800-345-1815 • FAX: 704-676-1199
E-mail: CustomerService@ProMatShow.com • www.ProMatShow.com

Cooperation of Company and Union Saves Millions!

Tyson has long been seen as an innovator in ergonomics and taking care of their employees. Twenty years ago they set out on a truly progressive ergonomics initiative. Below some highlights from ://money.cnn.com/news/newsfeeds/articles/globenewswire/179033.htm article on the web. This shows that ergonomics is about saving companies money. Much applause to this business for leading the way.

Tyson has been involved in numerous engineering projects designed to modify work stations and equipment in order to reduce physical stressors on the job. Examples include redesigned knife handles, height-adjustable work stations, use of lighter-weight saws/power tools, hydraulic/mechanical assists to lift or separate product, lower overhead chains and conveyors to eliminate reaching over shoulder height, product diverters on conveyor lines to bring product closer to workers, comfortable/level floor surfaces, improved illumination and job rotation. The company has also worked to reduce the vibration generated by certain tools and modified personal protective equipment to make it fit better and be more comfortable.

"Over the past 20 years, our company has devoted millions of dollars in ergonomically-designed equipment and process improvements, as well as training, which we believe have helped prevent workplace injuries and illnesses," said Jim Lochner, chief operating officer of Tyson Foods. "However, the real key to the success of this program has been the workers who serve as safety and ergonomics monitors. The input we've received from hourly production workers and the participation of our plant and corporate management teams, have been invaluable."

"What this program shows is that when workers have input on working conditions, when they are part of the decision-making process, you come up with a better, safer environment -- and that's good for everybody," said UFCW Meatpacking, Manufacturing, and Food Processing Division Director Mark Lauritsen. "It works because everyone is involved from Tyson management to UFCW leaders, ergo monitors and production workers."

"The union and Tyson have worked together to make this ergonomics program what it is today (and) I think we're way ahead of the industry with our program," said Marvin Harrington, President of UFCW Local 222, which represents workers at the Dakota City plant. "We're proud the program is part of our UFCW contract with Tyson. We train UFCW members on how to identify hazards and recommend fixes. Having both Tyson management and UFCW members engaged on detecting hazards makes for an efficient process."

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Lift Table Solution For The Printing Industry

Lift Table Application:

This printing operation loads pallets of rolled printed product. The loads can range from several hundred to over one thousand pounds. The loaded pallets are removed and transported by pallet jack to the shipping area.

Problem:

The operators handle of a wide range of size and weight of printed product in this area. The area for staging and loading the pallets is very cramped. Lifting, bending, stretching and reaching to position printed materials of various size and weights on the pallet takes a physical toll on line operators. The tight space conditions add to the frustration not allowing the operators to work efficiently. Lift trucks are prohibited access to this work area for safety reasons as the area is very congested with product.

Solution:

Bishamon EZOFF lifters are positioned in the pallet building areas. The empty pallets are placed on the raised EZOFF Lifter. The lift can be lowered as the printed rolls are loaded to accommodate the workers comfort level. In addition the operator can rotate the platform to position the lift for loading thereby eliminating reaching across the load or walking around the lift to place product on the pallet. The result is less bending, reaching and stretching, reduced fatigue and improved productivity.

Ergonomic Partners can help with this or similar applications for your industry. Contact us at 314-766-4578 or at sales@ergonomicpartners.com

Why Choose Patented Track Crane Systems?

Cleveland Tramrail is clearly superior to standard I-Beam cranes. In the field there are systems going on 100 years old and still running strong. Patented track systems are clearly a piece of mchinery made to operate as a complete system and not just pieces put together hoping they will run smoothly. I-Beam cranes are only as good as the mill tolerance that the beams are required to adhere. These beams have noticeable negative camber, tilted webs, and uneven bottom flanges. This relates to a much shorter life of the crane system.

Benefits of Cleveland Tramrail Tarca Track

Increased load carrying capacity and track life- the lower section of Tarca track is specially rolled from high carbon billet and welded to a structural steel web and top flange. This construction of the track increases its load carrying capacity while retaining its non-peening qualities and significantly increasing track life. peening- gradual movement of metal by the rolling action of wheels. The metal moves to one or both sides of the rail, depending on the rail design, and is the chief source of wear. Raised tread stays flat and smooth - raised tread design allows metal to flow in both directions when repeatedly subjected to a rolling load; the tread stays flat and smooth allowing for easy rolling of loaded wheels. Maximum strength, maximum rigidity, and greater safety - the high carbon alloy steel rail is joined by a carefully controlled welding process which means maximum strength and rigidity and greater safety. Standardized rail widths - the most distinguishing feature of patented rail is that a rail of uniform width can be maintained over a wide range of beam depths and carrying capacities. This uniformity provides a basis for standardization not only in trolleys and end trucks, but also in interlocks, electrification brackets, and other accessories. A better installation, faster - Overall track depth is held to close tolerances. Flange and rail are held square with the web. This accuracy eliminates time consuming shimming and fitting during erection. Systems fit neatly together for smooth, quiet operation. If you need help specifying the proper crane system for your application contact a crane sales professional at sales@ergonomicpartners.com, or call at 314-766-4578 for more information

National Ergonomics Conference is Focusing on Workplace Ergonomics

The 15th Annual National Ergonomics Conference and Exposition (ErgoExpo) at Caesars Palace, Las Vegas, November 17 - 20, is focusing on the importance of workplace ergonomics in a time of economic recovery.

There were hundreds of pre-registered attendees from 40+ states plus overseas.

Companies include Apple, Armstrong, Blue Cross Blue Shield, Boeing, BP, CDC, Chevron, Clorox, ConAgra Foods, Corning, the Dept. of Defense, Eli Lilly & Co., ExxonMobil, FBI, Gallo Wine, Kaiser Permanente, KIA, Levi Strauss & Co., Liberty Mutual, Marsh, NASA, Nintendo, Northrop Grumman, Office Max, Pepperidge Farm, Pitney Bowes, Raytheon, Rockwell Collins, Sealy, Travelers Insurance, US Army, US Dept. of Energy, US Marines, US Navy, USPS, Walt Disney Co., Zurich and numerous municipal and state government, healthcare facility, and utility company representatives.

sales@ergonomicpartners.com

www.ergonomicpartners.com

Rigid Industrial Manipulator Integrated with Gorbel Workstation Crane System

This Gorbel Free Standing Work Station Bridge Crane was utilized for an application that takes advantage of its ease of push and pull for a custom yet affordable solution.

The customer needed rigidity to be maintained while handling these parts and the system they were using had a lot of swing with the hoist and could not handle the required installation angle.

This application involved handling row unit pods for a combine. Three pods were on a mounting rack which weighed 1000#. The pack of three needed to be picked up and tilted to a specific angle to allow for proper installation.

A Gorbel Free Standing Work Station Bridge Crane with a Dual Girder Bridge and Variable Frequency Tractor Drives on both the trolley and bridge. The variable frequency drive control give the operator optimum spotting control to position these large pods.

Gorbel workstation cranes are easily integrated with custom end tooling. Gorbel will make the platform to integrate with many type of one of a kind tooling.

The customer was thrilled with the amount of time they were able to save over the previous method. Their installation time was reduced from 25 minutes per pack down to 5 minutes.

Have a problem or tough application? Give us a call at 314-766-4578 or drop us a line at sales@ergonomicpartners.com

Fabtech Show Opened Today in Chicago

FABTECH International & AWS Welding Show opened today in Chicago. Stop by and check out Gorbels booth if you are in town. They will have the G-Force, Easy Arm, Tool jibs, and workstation cranes to name a few.

The show runs from Nov. 15 - 18, 2009. This very large event expects over 1,000 exhibitors, with an expected 35,000 attendees.It will feature thousands of live equipment demonstrations throughout pavilions dedicated to metal forming, fabricating, tube and pipe, stamping, lasers, thermal spray and welding.

Let us know if you see something you like and we will feature it on our blog! Drop us a line at sales@ergonomicpartners.com

Ergonomic Matting for Areas of Dangerous High Voltage Equipment

Need a anti-fatigue mat for a custom application. Well this is one type of matting that we are constantly supplying for our customers, but many people do not know this type of mat is available. Many plants protect their workers when they are working around high voltage equipment.

Diamond-Plate Switchboard is the newest version of high-performance non-conductive matting. Designed to protect personnel in areas with dangerous high-voltage equipment, it can insulate against as much as 30,000 volts of electricity. Its unique diamond-embossed surface is easily

cleaned and will not collect contaminants.

Diamond-Plate Switchboard matting conforms to ANSI/ASTM D-178-

01 Type II (a premium quality vinyl compound resistant to UV, ozone

and many common chemicals), Class 2. 1 Year Warranty.

Color: Black (BK)90

Have a special anti-fatigue mat application? Let us know and we will see if we can find you a mat for that special application

Box Handling Custom Lift Assist

This custom box handling tool was provided at the end of six conveyor stations. The old process was for the operator to pick them off a conveyor by hand and set onto a pallet. The new process involves self leveling lift tables and this custom lift assist integrated with the Gorbel G-Force. The operators are picking up one box every 15 seconds so you can imagine the wear and tear of lifting this 35 pound box for 8 hours.

Note the lift is done by vacuum cups which attach to the side of the box as the top of the box was not sturdy enough to hold the weight of the box. Once the operator attaches to the box they can lift the product with the Gorbel G-Force which make the part weightless. It is commonly referred to as a zero gravity lifter, as it moves up to 200 fpm and makes the part weightless.

The customer has gotten raves from the workers, who used to have to switch out the job on an hourly basis. They can now work an 8 hour shift and not go home feeling wiped out!

The customer said their ROI was less than 6 months, and are currently looking at several other applications for the G-Force as well as the Gorbel Easy Arm.

The Gorbel G-Force and Easy Arm can be integrated with countless tooling end-effectors to pick up almost any product in your plant. We can now even go up to 1380# with the same precision positioning. If you have a troublesome spot in your plant let us come and set up a free G-Force demo.

Give us a call atr 314-766-4578, or drop us a line at sales@ergonomicpartners.com. You can also look at all of our solutions at www.ergonomicpartners.com.

Ergonomic Partners specializes in custom lifting devices, lift assists, manipulators, overhead cranes, hoists, anti-fatigue mats, lift tables and adjustable workbenches.

Sanitizing Footbath Mat

Wearwell's Sanitizing Foot Mat keeps hygienic areas free of contamination and germs.

Great for food processing plants, this mat has thousands of pliable rubber scrapers that dislodge contaminants from footwear as the shoe soles are immersed in the disinfectant solution.

Sanitizing Foot Mat will hold one gallon of disinfectant solution - chlorine or quaternary. The New model has 2.5" Tall Walls, which allow the mat to hold up to 5.5 gallons of sanitizing solution. When filled to a practical level, the solution will totally immerse the treads and sides of the boot sole, while the fingertips release any accumulations. The larger overall size covers most doorways and allows employees to take two steps in the mat.

You can also get the tall size with Yellow Borders.

This mat comes in two sizes:

24"x32" with the standard wall

32"x39" which has the 2-1/2" wall

Give us a call at 314-766-4578 or drop us a line at sales@ergonomicpartners.com

Wearwell Food Production Mat Specifically for Food Production and Processing Industries

Need a food production mat? Well this one has been a top seller. Check out the specs below or visit http://www.ergonomicpartners.com/product/358/125/482-Grade-A-Food-Mat-12-Thick.aspx to view it on-line.

Defined by its specially formulated anti-microbial rubber compound and

its totally functional design, Grade A is the first mat designed specifically

for the food production and processing industries. Its uniquely

formulated Nitrile rubber compound is designed to withstand fluids and

oils commonly found in food processing environments including

vegetable oils, animal fats, citrus, and fish oil. Grade A:

1) Passes ASTM G21-96 (2002), the test used by NSF to determine

resistance to microorganisms and is 100% anti-microbial.

2) Has built-in handles to ease pick-up and cleaning of the mats.

3) Features a hygienic porthole and solid underside design that

simplify cleaning and virtually eliminate areas where food can

collect.

4) Has a substantial underside knobs that allow quick drainage and

increase the comfort level of the mat.

5) Has a textured surface that increases traction when greasy and

wet.

6) Is permanently anti-microbial and the additive has GRAS status.

Give us a call at 314-766-4578 or view all our mats at http://www.ergonomicpartners.com/Anti-Fatigue-Matting.aspx

Food Processing Plant Utilizes Bishamon Mobile Self Leveling Lift Cart

This food processing facility was using large outdated carts to get the product to the workers for final preparation. The old carts were hard to maneuver and the worker had to reach to six inches above floor level to pick up the bottom boxes. Well they needed a solution and Bishamon ESX Mobile self leveling tables were chosen. These are available as 220#, 460# or 880# and are very inexpensive. The load automatically raises as the boxes are removed.

Check them out at http://www.ergonomicpartners.com/product/366/240/Bishamon-ESX-MobiLeveler.aspx.

Standard Features:

• Load weight compensating
• Easily accessible gauged weightselector knob
• Single and dual spring models
• Heavy-duty maintenance, scissor locking pin
• High quality casters with brake
• Steel work platforms
• Rugged construction, with heavy-gauge steel and sturdy welds throughout
• Clean design with minimum of maintenance requirement
• Durable powder coated finish

Bishamon Hydraulic Lift Table with Turn Table Top Helps this Food Processer

This food processing facility was having numerous injuries in this high duty cycle palletizing process. The workers are taking the product off of a conveyor and loading onto pallets. They were loading them at floor level which was obviously causing back injuries. They now can keep their work in a good ergonomic zone. Also notice that these lift tables have turn tables so they can keep from reaching over to load the far side of the pallet.

There are many different configurations of lift tables for your exact application. Ergonomic Partners will be happy to help you select the right lift table for your job and budget.

Check us out on the web at www.ergonomicpartners.com or give us a call at 314-766-4578

Gorbel Workstation Cranes Utilized for Roll Handling in the Pharmaceutical Industry

The customer was using two men to physically lift and position rolls into packaging machines. This job was limited to younger men as this was an awkward and physically demanding job. Product damage was a major concern as the product was being dropped.

The operators were lifting these 150# rolls of paper and plastic and loading the rolls into the packaging machines which would package glass used in the pharmaceutical industry.

The customer decided on a Gorbel Freestanding workstation bridge crane with an air balancer and custom roll handling tool. They consider using a jib crane but this did not give them the coverage of a bridge crane and reduced the number of lift devices, air balancers and jibs as they would have had to buy numerous units. Note the aluminum bridge in the picture. This reduces the load the operator has to move.

This solution made sense on numerous levels:

It protected the workers as they did not have to pick up the large awkward loads.

They reduced the number of people to do the job-from two to one.

It made the job more accessible to women and older employees.

There is less damage to the product as they do not drop them.

Have a problem area in your plant let us look at an economical Gorbel solution for your solution. Contact us at sales@ergonomicpartners.com or check out what we have done for others at www.ergonomicpartners.com.

314-766-4578

Need a Manual or Electric Chain Hoist Quick?

Ergonomic Partners carries a complete line of electric chain hoists in stock for immediate delivery. If you need an 1/8 ton thru 3 ton we can help with same day shipment. We carry CM (Columbus McKinnon), Yale, Budgit, JD Neuhaus, and Demag electric and air chain hoists. In addition we carry trolleys, beam clamps, electrification for same day shipment.

Give a call for pricing at 314-766-4578 or check out www.ergonomicpartners.com and click on the product for "buy it now" pricing. Most items are free shipping to the lower 48 states.

Retrofit Your Equipment To Make It Like New

Check out this retrofit on customers existing equipment. These machines are being retrofitted with new aluminum stands on each end. This is a very clean, and relatively inexpensive retrofit. This aluminum extrusion can be ordered to length for quick retrofit.

If you have older equipment that needs a face lift this may be what the doctor ordered. If you need more information drop us a line at sales@ergonomicpartners.com or call us at 314-766-4578.

Custom Grip and Pitch Lift Assist Tool for the Food Industry

Check out this custom lift assist device which was designed for the food industry. This lift assist is suspended from a Gorbel G-Force Easy Arm to help the customer take of reels from a spindle, pitch 90 degrees and place into a box. This customer is installing (4) of these units due to going to larger reels which their work force cannot handle. We are seeing an older and increasingly female work force who appreciate lifting devices to take the load off their back and shoulders.

These reels can weigh up to 65# and are taken of the machine in batches of six. The custom lifting device has a floating handle so the operator can keep their arms in an ergonomic position even when setting the reels into shipping boxes which get stacked three high.

For more information you can contact us at sales@ergonomicpartners.com or call us at 314-766-4578.

Bushman Equipment Changes Their Name

Bushman is a great company for standard as well as custom lifters. They are still the same great company but have changed their name.

New Name Positions Company For Growth; New Structure Moves It Towards Single Source Supplier

Lift it…Stack it…Grab it…Hook it…Upend it…Invert it…Weigh it…Transfer it. If you can make it, we can move it. But first we decided to rename it—our company that is.

Bushman Equipment Inc. is now Bushman AvonTec, bringing our parent company and two divisions together to serve customers better. We are your single source supplier for Below-the-Hook (Bushman Equipment and Avon Engineering), Floor-Based (West Bend Equipment), and Slit Coil Packaging (Avon Engineering) Equipment.

This action will allow us to build on our long history of product leadership in the design and manufacture of rugged, built-to-order material handling equipment proven superior by our “enginuity” — the powerful convergence of engineering and ingenuity.

Move in the right direction for increased production and extended performance with equipment from Bushman AvonTec, including:

BELOW-THE-HOOK SOLUTIONS, ABOVE & BEYOND EXPECTATIONS

• C-Hooks
• Coil Grabs
• Spreader Beams
• Sheet & Plate Lifters
• Lifting Tongs
• Roll Handlers
• Drum Lifters
• Load Weighing Solutions
• More...

We custom-engineer and build below-the-hook lifting equipment for both mill duty and industrial applications, with capacities from 50 pounds to hundreds of tons. With Avon’s team of engineers we expand our already deep base of knowledge and experience with even more valuable intellectual capital. Our quality equipment, value-engineered to be competitively priced, benefits from well proven designs that minimize maintenance requirements and downtime. We place a heavy duty emphasis on efficiency, safety and return on your investment.

For current customers of Bushman Equipment Inc. and users of West Bend Equipment or Avon Engineering products, this means you’ll experience an even higher degree of expertise and even greater level of service. For those of you who may be unfamiliar with us, we invite you to become accustomed to Engineering That Out-Thinks… Product That Out-Performs… Service That Out-Delivers.

For your custom lift equipment give Ergonomic Partners a call at 314-766-4578, or email us at sales@ergonomicpartners.com

www.ergonomicpartners.com

CM Lodestar Electric Chain Hoists

The CM Lodestar is considered the best hoist in the marketplace by many people in the material handling industry. Many customers and sales people swear on these units in the toughest applications. There are models that are still in the field after 50 years of service.

There are may reasons why they are relied upon. Some of the major reasons are as follows:

Capacities up to 3 tons

Gear train lifetime lubricated with non-oxidizing grease--not oil leakage!

Precision machined and hardened lift wheel with hardened chain guides

H4 Duty cycle

Rugged Nema 4 pushbutton station

Hoist duty motor

overload device

Made in the USA

Ergonomic Partners has full stock for shipment from stock. Visit us at http://www.ergonomicpartners.com/332/332/category/Hoists.aspx for a complete line of hoists that can be customized and purchased on-line.

For a custom quote call us at 314-766-4578

Gorbel Fall Arrest Systems offered by Ergonomic Partners

Gorbel is well known for their Workstation cranes, workstation jibs and I-Beam jib cranes but did you know they have other structural products to fit many of your facilities needs.

The newest product is their Custom Tether Track™ Products. They have taken the idea of fall arrest systems and came up with numerous configurations. The first systems they came up with were their Rigid Rail Fall Arrest Anchor Systems and Tether Track™ trolleys.

Well they expanded on this and now offer custom products.

These include:
Free standing systems
Fold away systems
Jibs
Outdoor systems

Dual track systems so workers can pass each other

Ergonomic Partners will help you with all of your custom fall arrest needs.
Call us today at 314-402-7775 to quote and configure your custom system.

http://www.ergonomicpartners.com/

sales@ergonomicpartners.com

Gorbel Products Show Up in the Craziest Places

Check out this shot of a Gorbel jib in our nations capitol. Snap a picture and send it to us if you see a Gorbel product in an unusual place and we will post it.

Interesting Report from MHIA

Our industry typically is 6-8 months behind the rest of the economy. Well, it may be even lagging further per the below report. We may be another year away from positive growth in most material handling sectors.

MHIA sees a turnaround in process for material handling and logistics with growth predicted in early 2011

Reduced investment and historically low capacity utilization point to contraction through 2010 followed by a new expansion cycle in early 2011

Tuesday, October 13, 2009

Material Handling Industry of America (MHIA) leaders discussed material handling and logistics market trends at the recent 2009 Annual Meetings in Amelia Island, Florida. Overall, the first half 2009 has seen a decline of 44.9% for orders of new equipment vs. 2008. MHIA forecasts this decline to slow slightly in the last half of 2009 and hold the total year decline to 35.0% to 38.0%. A decline of another 5.0 to 10.0% in 2010 is expected with growth to begin early in 2011.

“We are in the middle of a serious contraction this year, but the worst appears to be over,” said Hal Vandiver, MHIA executive vice president of business development. “MHIA is forecasting that 2010 will be 6.0% to 8.0% below 2009 for the industry, and it will be 2011 before we see the industry come back into growth.”

More specific information on several key material handling and logistics markets was also discussed including:

Package Handling Conveyors
The conveyor market declined by 30% for the 12 month period ending in July 2009. MHIA is expecting a total year decline in the conveyor market of 35-38% for 2009, and a further decline of 5-10% in 2010. A recovery of 10% to 12% is forecasted in 2011. Conveyor market growth opportunities are seen in retail & general merchandise; grocery and food service; direct to consumer; pharmaceutical and medical supply; and in third party logistics.

Industrial Racks
U.S. domestic production of rack equipment is estimated to be $800 million in 2009, down 37.5% from 2008. “I am confident we have bottomed out,” said George Prest, Unarco Material Handling.

Casters & Wheels
Caster manufacturers saw a 25% drop in their market in 2009 and a bottoming out in 2010 followed by slow growth for several years. Growth opportunities are seen in the alternative energy and medical markets.

Automation
The first half of 2009 saw a record low for automation. Second half of 2009 is showing signs of improvement. We see 2010 as a year of recovery and growth (when compared to 2009, but below 2008 levels). Growth opportunities are seen in manufacturing, medical, food and beverage, government and sustainability.

Ergonomics
The market for ergonomic systems and lifts was off 20% from the prior year period through the second quarter of 2009. “Technically, we have hit a bottom,” said Brian McNamara, Southworth International Group, Inc.

Supply Chain Software
Annual sales for warehouse management systems fell from $1.24 billion to $1.195 billion from 2007 to 2008. It is estimated that it has continued to contract in 2009. The market is forecasted to grow again in 2010.

Lift Trucks
In 2009, the U.S. lift truck market is estimated to drop approximately 35%, compared to 2008. 2009 is forecasted to be the bottom and recovery to begin gradually next year. Growth opportunities are seen in food and beverage, grocery chains and general merchandise stores.

Overhead Material Handling
In 2009, the industry is contracting in all segments (hoists, cranes and monorails). The outlook for 2010 is for our industry to begin a long, slow recovery; but, likely will not see positive growth until late in the year. Growth opportunities are seen in renewable energy, infrastructure, government/military and aerospace.

Download the complete report.

MHIA is an international trade association that has represented the material handling and logistics industry since 1945. MHIA members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers, and third party logistics providers. Member companies come from all areas of material handling and various parts of the world, making MHIA a strong national and international representative for the material handling and logistics industry. Much of the work of the industry is done within its product-specific Industry Groups. The association sponsors trade events, such as ProMat 2011 and NA 2010 to showcase the products and services of its member companies and to educate manufacturing, distribution and supply chain professionals on the productivity solutions provided through material handling and logistics. MHIA also publishes a quarterly Material Handling Equipment Manufacturing Forecast.

Contact: Carol Miller, Vice President of Marketing & Communications, Material Handling Industry of America (MHIA) (704) 676-1190/800-345-1815.

For ergonomic material handling applications call 314-766-4578, or visit www.ergonomicpartners.com