Today's Tip Ten Ergonomic Tips for Setting up Your Home Workstation - BusinessWeek
Today's Tip Ten Ergonomic Tips for Setting up Your Home Workstation - BusinessWeek
Ergonomic Partners, Inc
http://www.ergonomicpartners.com/
Ergonomic Partners is a turnkey solution provider for material handling applications, backed with over 20 years of material handling experience, repetitive lifting applications, precise product placement, and awkward load handling. We offer ergonomic material handling and work station equipment with custom designed and engineered handling devices and special equipment for your most demanding projects.

Why choose a Rigid Rail Fall Arrest anchor system over a Wire Rope system? SAFETY!

Labels: aluminum lifter, portable ergonomic lifter, roll handling
| Our Trussed Track Design = Longer Track Spans & More Flexibility In Layout | |
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| Gorbel's trussed series track uses plain steel track but is enhanced for longer spans via a built up truss design. This design increases the span, which decreases the frequency of hangers. Available spans are 20', 25', and 30' ft. Long spans translate into:
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| We can even provide custom lengths up to 40', call customer service for help. Just another reason why Gorbel® Work Station Cranes are among the most versatile to apply and easiest to install in the industry. | |
Labels: Gorbel, workstation cranes
Material handling equipment orders contracted 37.4% in 2009 are are forecasted to grow 6.0-8.5% in 2010, according to the latest Material
Hey, some good news. Factories in our industry are definitely seeing an increase in requests for quote. Below MHIA has some positive forecasts.
Handling Equipment Manufacturing Forecast (MHEM) released by Material Handling Industry of America (MHIA).
“Industrial production activity is increasing even though factory operating rates (utilization) remain very low by historical comparison,” said Hal Vandiver, MHIA executive vice president of business development. “MHIA believes that demand created as the economy shifts from recession into recovery mode (filling supply chain pipelines, re-establishing inventories, and responding to pent up demand) is the principal impetus for improvement over the next few quarters in manufacturing, warehousing and distribution.”
In addition, material handling equipment shipments contracted 34.4% in 2009 and are forecasted to grow 1.0 to 2.0% in 2010. Domestic demand (shipments plus imports less exports) contracted 34.7% in 2009 and will grow 1.0 to 2.0% in 2010. Exports and imports will improve in 2010 at about the same rate.
The MHEM forecast of material handling equipment manufacturing is released each quarter by MHIA and looks 12 to 18 months forward to anticipate changes in the material handling and logistics marketplace.
The Obama administration is bringing back an ergonomics record-keeping rule issued by the Clinton administration, but rejected by former President George W. Bush. Experts, who say the proposed rule may pave the way for increased citations, advise HR leaders to proactively pay closer attention training and record-keeping issues.
By
Ergonomics is back on the Occupational Safety and Health Administration's agenda, after what some might describe as an eight-year hiatus during the Bush administration.
On Jan. 29, OSHA proposed new rules that would require employers to track and report workplace-related musculoskeletal disorders. While the changes are ostensibly little more than additional record-keeping, experts warn the proposal could likely pave the way for further enforcement and rulemaking by the agency.
OSHA wants to restore a column to the OSHA 300 log that would record work-related musculoskeletal disorders, such as carpal-tunnel syndrome and rotator cuff syndrome. The rules are identical to those contained in an OSHA record-keeping regulation that was issued in 2001 by the Clinton administration, but was removed in 2003 during the Bush presidency before ever going into effect.
Critics argued at the time that the definition used to describe musculoskeletal disorders was far too broad to be useful and that the new column wouldn't contain the type of detailed information that would be needed to address the problem of musculoskeletal disorders.
Assistant Secretary of Labor for OSHA David Michaels says the column would "improve the accuracy and completeness of national work-related injury and illness data."
The agency emphasizes that the rules would not require employers to take any action other than to check the new column on the OSHA form should a work-related MSD case occur.
Experts, however, say this could be a first step in the direction of regulatory and enforcement actions.
"If I were an employer, I'd be concerned," says Jason C. Schwartz, a partner in the Washington office of Gibson, Dunn & Crutcher.
"It will increase the number of recordable incidents by broadening what might qualify as an MSD," he says. "So after collecting the data for a while, I wouldn't be surprised to see OSHA announce that there is a major MSD problem and decide to do something about it."
Schwartz says he also wouldn't be surprised to see employer groups fight the new rules in the courts, as they did the last time around.
Ashley Brightwell, a partner in the Atlanta office of Alston & Bird, agrees the rules could lead to "future actions by OSHA to regulate MSDs ... and increase the number of citations being issued against employers."
OSHA, she says, is very focused right now on record-keeping violations. "So a big fear," she says, "is that by highlighting MSDs in the workplace, you're opening the door to the number of general-duty citations."
Brightwell advises employers to closely review their OSHA 300 logs and be proactive in evaluating their workplaces and eliminating any current ergonomic hazards.
OSHA considers tracking musculoskeletal disorders an important policy objective, says Mark Wilson, a principal with Applied Economic Strategies LLC in Washington. But the proposed reporting requirement includes "nothing about the nature of the disorder, what caused it or how to go about abating it."
Wilson agrees employers should be troubled by the change, since it has the potential to initiate enforcement under the general-duty clause of the Occupational Safety and Health Act.
Most experts predict the rules are likely to be adopted. But whatever the outcome, they say, employers should expect the agency to pay much closer attention to record-keeping in the months ahead.
"If I were an employer, I would make sure my folks are well trained and that my reporting systems are in good shape," advises Schwartz. "I also wouldn't assume that every MSD needs to be reported even if the rules do go into effect. Employers need to make sure the [incidents] are work related."
OSHA will be seeking comments on the proposed rules until March 15.
February 25, 2010
Ergonomic Partners provides Gorbel brand which has the gantry crane for your application. Gantry cranes are perfect for applications where you need a portable and economical way to lift materials anywhere in your facility. Gantry cranes are provided with durable polyurethane casters to allow ease of movement around your facility.
An overhead gantry crane provides a cost-effective lifting solution for areas of infrequent lifts than a more permanent jib crane or overhead bridge crane. These cranes provide a heavy duty end frame design with square tubing uprights, knee braces and channel base which provide a very stable base.
Safety for your gantry crane is insured with the bolted connection between the beam and upright. These cranes are pre-engineered for use with manual hoists or electric hoists. These cranes are have a factor of 15% of crane capacity for the hoist and trolley weight, with an additional 25% of the capacity allowed for impact. You can use your gantry crane at its full capacity and not worry about overloading the crane.
Gorbel Fixed height gantry cranes and adjustable gantry crane are available in capacities up to 5 ton and spans up to 30’.
Portable Gantry Crane Applications:

Ergonomic Partners was recently approached to design and provide custom lift assist equipment for a global safety equipment manufacturer. After several near misses on major injuries due to dropped and mishandled parts the customer was looking for a new way to handle their parts. In addition the operators were risking shoulder and back injuries due to awkwardly having to place the heavy discs into the lathes. The operators were manhandling the parts from a cart in the horizontal position like a pancake and setting on edge to then roll the part into the lathe. This was a risky move as the operator had to balance the part on edge and adjust the chuck, then muscle the part into place.
After an onsite review and consultation with the operators Ergonomic Partners provided a custom lifting device to assist operators loading and unloading the discs of lead up weighting to 100 pounds. The operators can now grip the part from the cart in a horizontal position and pitch the part 90 degrees. The tool is suspended from a balancer so the operator can float the part into the chuck for the final positioning. The operators can now do their job with greater efficiency while not worrying about injury.
Video of the tool can be seen at http://www.youtube.com/watch?v=4Q-d_931hXI .
For more information contact Ergonomic Partners at 314-766-4578 or email at sales@ergonomic partners.com
Labels: air balancer, custom lift assist, custom lifting device, zero gravity lifter

Many companies need to inspect their parts for quality but how about a 1200# pump. Well Ergonomic Partners was asked to design and build a custom lifting device to rotate the customer's parts in all axes so they could check the parts for manufacturing defects and further assemble parts on the pump. In addition the customer wanted to have optimum control of the pump.
Ergonomic Partners design integrated a 90 degree tilt function as well as continuous 360 degree rotation so the part could be inspected in all axes. To accomplish the control the customer wanted, Magnetek Flux Vector VG+ variable frequency control was supplied which provided the customer with 1000:1 control ratio. The part can be moved so slow it is barely noticeable to the eye. This type of control is widely used on the most severe and precise hoisting applications in aerospace, steel fabrication, nuclear facilities, clam shell and bucket cranes. The unit is controlled with a Magnetek 3 speed SPB2 pushbutton station.
A full video of the custom lifting device can be seen at http://www.ergonomicpartners.com/video/Pump-Inspection-Inverter.wmv
Labels: custom lift assist, lifting device, upender
Labels: G-Force, G-Jib, Jib Crane, Zero Gravity Lift
Ergonomic Partners recently provided this single girder top running bridge crane with freestanding structural steel for a Missouri manufacturing facility. This system was provided complete with turnkey installation. Note the columns are freestanding with no A-frames or bracing. The customer had very tight clearances due to existing machining centers but we squeezed it in!Labels: overhead bridge crane, structural steel
U.S. companies reported 3.7 million work-related injuries and illnesses in 2008, the lowest in five years, according to the Bureau of Labor Statistics. That’s 7.7% lower than in 2007.
And the number of injuries severe enough to require time off work was 1.1 million, also a five-year low and down 7% from 2007, BLS said. However, the median number of days away from work, which indicates the severity of the injury, was 8 days, compared to 7 days in each of the previous 4 years.
Other findings:
The rate of injuries was higher among government workers: 6.3% - that’s 7% for local government workers and 4.7% for state employees - compared to 3.9% in private industry.

Labels: G-Force, Gorbel, Jib Crane, Lift Assist, Zero Gravity Lift

Labels: ecommerce, electric chain hoists
Did you know that you can have Gorbel systems with 2 or more bridges and not have to mess with festooning. In the past on systems with more than two systems some customers have utilized c-track to run additional festoon conductors. Well, you can utilize hard bar electrification. Pick your brand, Electromotive, Insul-8, Duct-O-Bar or whatever you use in your plant. Note that four bars are utilized on the system. This is required by NEC but even more important as Gorbel wheels are not metal and thus do not ground the system.Labels: Duct-O-Bar, Electromotive, Gorbel, Insul-8

Labels: adjustable workbenches, height adjustable, work benches
Labels: Promat
"What this program shows is that when workers have input on working conditions, when they are part of the decision-making process, you come up with a better, safer environment -- and that's good for everybody," said UFCW Meatpacking, Manufacturing, and Food Processing Division Director Mark Lauritsen. "It works because everyone is involved from Tyson management to UFCW leaders, ergo monitors and production workers."
"The union and Tyson have worked together to make this ergonomics program what it is today (and) I think we're way ahead of the industry with our program," said Marvin Harrington, President of UFCW Local 222, which represents workers at the Dakota City plant. "We're proud the program is part of our UFCW contract with Tyson. We train UFCW members on how to identify hazards and recommend fixes. Having both Tyson management and UFCW members engaged on detecting hazards makes for an efficient process."
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sale@ergonomicpartners.com

Lift Table Application:
This printing operation loads pallets of rolled printed product. The loads can range from several hundred to over one thousand pounds. The loaded pallets are removed and transported by pallet jack to the shipping area.
Problem:
The operators handle of a wide range of size and weight of printed product in this area. The area for staging and loading the pallets is very cramped. Lifting, bending, stretching and reaching to position printed materials of various size and weights on the pallet takes a physical toll on line operators. The tight space conditions add to the frustration not allowing the operators to work efficiently. Lift trucks are prohibited access to this work area for safety reasons as the area is very congested with product.
Solution:
Bishamon EZOFF lifters are positioned in the pallet building areas. The empty pallets are placed on the raised EZOFF Lifter. The lift can be lowered as the printed rolls are loaded to accommodate the workers comfort level. In addition the operator can rotate the platform to position the lift for loading thereby eliminating reaching across the load or walking around the lift to place product on the pallet. The result is less bending, reaching and stretching, reduced fatigue and improved productivity.
Ergonomic Partners can help with this or similar applications for your industry. Contact us at 314-766-4578 or at sales@ergonomicpartners.com
Labels: Bishamon
If you need help specifying the proper crane system for your application contact a crane sales professional at sales@ergonomicpartners.com, or call at 314-766-4578 for more information |
Labels: Cleveland Tramrail

This Gorbel Free Standing Work Station Bridge Crane was utilized for an application that takes advantage of its ease of push and pull for a custom yet affordable solution.
The customer needed rigidity to be maintained while handling these parts and the system they were using had a lot of swing with the hoist and could not handle the required installation angle.
This application involved handling row unit pods for a combine. Three pods were on a mounting rack which weighed 1000#. The pack of three needed to be picked up and tilted to a specific angle to allow for proper installation.
A Gorbel Free Standing Work Station Bridge Crane with a Dual Girder Bridge and Variable Frequency Tractor Drives on both the trolley and bridge. The variable frequency drive control give the operator optimum spotting control to position these large pods.
Gorbel workstation cranes are easily integrated with custom end tooling. Gorbel will make the platform to integrate with many type of one of a kind tooling.
The customer was thrilled with the amount of time they were able to save over the previous method. Their installation time was reduced from 25 minutes per pack down to 5 minutes.
Have a problem or tough application? Give us a call at 314-766-4578 or drop us a line at sales@ergonomicpartners.com
The show runs from Nov. 15 - 18, 2009. This very large event expects over 1,000 exhibitors, with an expected 35,000 attendees.It will feature thousands of live equipment demonstrations throughout pavilions dedicated to metal forming, fabricating, tube and pipe, stamping, lasers, thermal spray and welding.
Let us know if you see something you like and we will feature it on our blog! Drop us a line at sales@ergonomicpartners.com

Labels: anti-fatigue matting, wearwell



Labels: food production, wearwell
This food processing facility was using large outdated carts to get the product to the workers for final preparation. The old carts were hard to maneuver and the worker had to reach to six inches above floor level to pick up the bottom boxes. Well they needed a solution and Bishamon ESX Mobile self leveling tables were chosen. These are available as 220#, 460# or 880# and are very inexpensive. The load automatically raises as the boxes are removed.
This food processing facility was having numerous injuries in this high duty cycle palletizing process. The workers are taking the product off of a conveyor and loading onto pallets. They were loading them at floor level which was obviously causing back injuries. They now can keep their work in a good ergonomic zone. Also notice that these lift tables have turn tables so they can keep from reaching over to load the far side of the pallet.
The customer was using two men to physically lift and position rolls into packaging machines. This job was limited to younger men as this was an awkward and physically demanding job. Product damage was a major concern as the product was being dropped.
The operators were lifting these 150# rolls of paper and plastic and loading the rolls into the packaging machines which would package glass used in the pharmaceutical industry.
The customer decided on a Gorbel Freestanding workstation bridge crane with an air balancer and custom roll handling tool. They consider using a jib crane but this did not give them the coverage of a bridge crane and reduced the number of lift devices, air balancers and jibs as they would have had to buy numerous units. Note the aluminum bridge in the picture. This reduces the load the operator has to move.
This solution made sense on numerous levels:
It protected the workers as they did not have to pick up the large awkward loads.
They reduced the number of people to do the job-from two to one.
It made the job more accessible to women and older employees.
There is less damage to the product as they do not drop them.
Have a problem area in your plant let us look at an economical Gorbel solution for your solution. Contact us at sales@ergonomicpartners.com or check out what we have done for others at www.ergonomicpartners.com.
314-766-4578