Robot and Automation Videos

Our Ergonomic Partners robotics team helped our customer gain a competitive edge in the marketplace and streamline their production operations, with this robotic machine tending process that improved efficiency, safety, quality, and productivity. The customer loads blanks onto a table and a magnetic separator is used to separate the parts. The robot picks up the part and puts it into a squaring station to ensure the proper orientation. Next the robot loads the part into the press. The part is then bent to shape, picked up, and palletized. Need a solution for your process? Partner with us today!

1

Ergonomic Partners' team of engineers designed, built, and programmed this crane automation project for transferring bus cabs during manufacturing. It features a custom overhead crane and hoist with sensors that allow them to automatically lift the large frames from one conveyor and move them across the plant to another conveyor without interfering with traffic on the factory floor. This crane automation system helped improve both production and safety. Contact us to learn more about our custom automation systems. Partner with us today!

Ergonomic Partners developed this crane automation project for an automotive manufacturer. It is designed to move the frames of bus cabs across the factory plant without interfering with any traffic on the ground. The crane automation system features a bridge crane and 2 hoists with a custom end effector that grips, lifts, and transfers the large frames from one conveyor to another. Automating this process has increased both production and worker safety. Contact us today to learn more about our automated crane systems. Partner with us today!

Take your palletizing process to the next level with our robotic palletizers for pails and buckets. Our articulated arm robot, which has a flexible arm that can reach into tight spaces and place pails onto pallets in a variety of patterns. Using our automated robotic solution you can improve efficiency, reduce labor costs, and minimize product damage. Partner with us today!

2

In today's competitive business landscape, streamlining operations and maximizing productivity are essential for success. Embrace the transformative power of industrial robots and automation to revolutionize your workplace with cutting-edge technology that empowers your team and elevates your business to new heights. Relieve your valuable employees from repetitive tasks and empower them to focus on higher-level activities that require human ingenuity and creativity. Enhance productivity and efficiency by automating mundane and time-consuming processes, to significantly reduce errors and increase output, leading to substantial cost savings and improved profitability. Partner with us today!

Need to palletize a large number of boxes each day? With our automated robotic palletizer for boxes, you can improve efficiency, reduce labor costs, and make your workplace safer. Partner with us today!

Ergonomic Partners is a system integrator for Yaskawa / Motoman and KUKA robotics and has years of experience engineering a wide range of ergonomic solutions for palletizing applications. Our engineering team can work with you to develop a robotic solution with custom end-of-arm tooling designed specifically for your palletizing challenge, including systems for boxes, pails, bags, and a number of other materials. Contact us today to learn more!

3

Our Ergonomic Partners robotic teams and engineers automated this process in the textile industry for loading and unloading felt pads between different machines on a production line. The robot with the custom needle style grip tool gently lifts and grips the felt fabric, so that it does not get damaged. The robot’s integrated onboard camera allows it to easily navigate the environment for perfect, precise, and accurate lifting and placement. Automating this process allowed this shop to improve productivity, increase consistent felt fabric quality, maintain dependability, and provide worker flexibility and safety.

Designed to replace manual deburring this automated cell features high-speed deburring and cutting spindles on an end-of-arm Yaskawa robot. In addition, to the 6-axis robot, there is a rotary positioning table to give full 7-axis capabilities for deburring the most complex of parts, castings, and molds.

With a maximum lifting capacity of 315 pounds this vacuum lifter automatically grips, lifts and precisely positions siding using optical sensors, limit switches, VFD's and PLC's. The three unique vacuum cups grip an entire layer of different dimension and shape siding. The vertical movement uses linear actuators with linear guides and rails to handle offset loads. The systems patented track crane uses, inverter duty motorized end trucks with encoder feedback controlled by variable frequency drives. The system has teachable controller with a PLC and can be programmed using the push button station.

4

Our Ergonomic Partners Robotic team automated this machine tending process for two CNC machines. The self-contained robotic systems deployed in this CNC shop automated the loading and unloading of workpieces. This allowed the shop to improve productivity, increase consistent part quality, maintain dependability, and provides worker flexibility and safety.

Our team of engineers designed and built the robot grip tool and programed the robot for this press tending application. The end effector tool grips the parts and allows the robot to easily move, rotate, flip, tilt, and place parts between three different dies and press operations. The process of loading/unloading parts from the press, operating the machines, and maintaining uniformity with every part was taxing and unsafe for operators and workers. By using a robot for this material handling operation worker safety, part consistency, production, and yield was increased with part cycle times and defects reduced.

Our Ergonomic Partners engineers, fabricators, and robotic teams designed, built, programmed, and automated this robotic welding process for large tanks. This turnkey robotic system uses a Yaskawa high speed 6-axis extended reach welding robot, Yaskawa headstock/tailstock work positioner, Fronius welder, adjustable sliding headstock/tailstock with foot operated pneumatic headstock gripper with lock, torch cleaning with wire cutter, full work cell fencing with laser safety scanner, and has a touch screen kiosk for human machine interface (HMI). The robot uses a servo camera and touch sense to autonomously track the tank seems, joints, feet, holes, fittings, and flanges during and throughout the welding process. Automating this process allowed this welding shop to improve productivity, increase consistent part quality, maintain dependability, and provide worker flexibility and safety.

5

Our Ergonomic Partners off-the-shelf pre-configured portable welding cobots are the ideal solution to automate your welding processes. Features include: Yaskawa Cobot with 90 inches of reach, Liquid Cooled Fronius Welder, Manual Welder, Aluminum Welding Push/Pull System, three panel foldable welding curtain, reamer, wire cutter, touch sense welding, locking docking station, customized risers for robot height, custom modular welding fixture tables, portable cart with floor jacks, locking swivel casters, and forklift pockets.

Proven to have the best speed and accuracy for welding robots "Touch Sense" uses the tip of the weld wire from the end of the welding torch to detect the welding surfaces of parts about to be welded. The robot uses a smart low-speed search along the weld joints to determine the precise welding path. With Touch Sense our Yaskawa robots can autonomously find and "sense" the orientation and geometries of welding surfaces, allowing the robot to perform a perfect and accurate weld consistently and reliably.

This weld cell uses a programable 6-axis robot, MIG welder, and has a custom programmable rotary positioner.

6

Ideal for aiding inspectors, reducing costs, increasing safety, and improving quality this 6-Axis inspection robot checks the threads in metal castings.

This 6-Axis robot used for a CNC manufacturing process was programed by our team of enginners. The robots end effector tool also designed and built by our team; grips the parts and allows the robot to easily manipulate and cycle the parts in and out of the CNC machine.

This robotic welder arm and robotic hand welds pontoon boat log floats. The robot welder moves on a track and the pontoon log is simultaneously rotated allowing this two part process to reduce the total welding the cycle time.

7

This robotic welder and custom fixture were designed to automatically weld aluminum boat frames. The unit is first tacked together before the robot welder performs the full welding process.

Two robots simultaneously welding in a small work area.

Robotic arm on a track trimming fiberglass boat.

8

This 6-Axis robot used for a press tending manufacturing process. The robots end effector tool vacuum grips the parts and allows the robot to easily manipulate and cycle the parts in and out of the press machine.

Robotic arm on a track trimming fiberglass consoles.

Kuka Robot Routing customers fiberglass boat panels with 2 inch per second cut time.

9

This weld cell uses a programable 6-axis robot, MIG welder, and has a custom programmable rotary positioner.

This portable weld cell for heat exchangers uses a programable 6-axis robot, MIG welder, and has adjustable self-leveling pneumatic feet.

Our team of engineers designed, built, and programed this automated pick and place application for automotive parts. The automated tool grips and picks up the parts, opens and closes a spray booth door, and places them into the spray booth for treatment. A second tool automatically treats the metal parts with a proprietary solution.

10

This robotic welder arm and robotic hand welds multiple boat frames in custom fixtures. The process enables one boat frame and fixture to be loaded while the other boat frame is being welded; reducing the cycle time.

Our Ergonomic Partners off-the-shelf pre-configured robotic palletizers are the ideal solution to automate your material handling processes. The self-contained robotic system automates the loading and unloading of boxes on a pallet. These robotic solutions improve productivity, provide consistent quality, maintain dependability, and provides worker flexibility and safety.